ROBOSORT
The most powerful multifunctional sorting system worldwide
Multifunctional sensor
configuration
Optimized costs &
performance
Highly efficient FLYING
BEAM™
Future-proof system
design
Minimal maintenance
The Automatic Product Sorting Conveyor-belt System is a state-of-the-art, highperformance solution designed to automate the sorting of products in various industrial environments, such as manufacturing plants, warehouses, distribution centers, and fulfillment centers. It is built to optimize throughput, improve sorting accuracy, and minimize the need for manual intervention.
Leveraging cutting-edge technologies such as advanced sensor networks, barcode scanning, and motorized actuators, this system ensures that products are sorted efficiently according to defined criteria—be it size, weight, or type— resulting in improved productivity, reduced error rates, and streamlined operational workflows.
By automating the sorting process, the system enhances both operational efficiency and reliability, enabling industries to meet increasing demands for speed and precision.
Key Features
Conveyor Belt
- Constructed from durable rubber or PVC for flexibility and longevity.
- Transports products up to 5 kg per item.
- Maintains consistent speed and stability even with heavy items.
Sensors and Identifiers
- Advanced barcode scanner for automatic product recognition.
- Laser sensors for accurate product position detection.
- Automated sensor calibration ensures consistent accuracy.
Actuators / Sorters
- Motorized arms for directing products to the correct bin.
- Adjustable arms can be configured for custom sorting.
Control System
- Real-time centralized processing for precise coordination.
- Fully customizable sorting logic based on size, weight, type.
- Touch-screen interface for easy monitoring and adjustments.
Emergency & Safety
- Emergency stop button for immediate shutdown.
- Ergonomic design reduces component wear and tear.
- Low maintenance—resistant to dust and contaminants.
See ROBOSORT in action
Specification
MAIN CONVEYOR BELT - DIMENSIONS
Width: 500mm Length: 8000mm
MAIN CONVEYOR BELT - MATERIAL
High-grade PVC or rubber
MAIN CONVEYOR BELT - WEIGHT CAPACITY
5 kg per package
MAIN CONVEYOR BELT - SPEED
Adjustable from 0.3 m/s to 2.5 m/s
MAIN CONVEYOR BELT - MOTOR POWER
1500W
SUPPORTING CONVEYOR BELT - DIMENSIONS
Width: 500mm Length: 1200mm
SUPPORTING CONVEYOR BELT - MATERIAL
PVC or rubber
SUPPORTING CONVEYOR BELT - MOTOR POWER
750W
CENTRAL CONTROL SYSTEM - DEVICE
Orange Pi Zero 3 (4GB RAM)
CENTRAL CONTROL SYSTEM - PROCESSOR
ARM Cortex-A55
CENTRAL CONTROL SYSTEM - RAM
4GB LPDDR4
CENTRAL CONTROL SYSTEM - OPERATING SYSTEM
Linux-based (e.g., Armbian)
CENTRAL CONTROL SYSTEM - STORAGE
16GB eMMC or microSD
CENTRAL CONTROL SYSTEM - COMMUNICATION INTERFACES
Ethernet, Wi-Fi, USB Ports, GPIO Pins
CENTRAL CONTROL PCB COMPONENTS
Mosfet: BS170 Resistor: 10KΩ, 120Ω Capacitor: 16V 220uF(LM2596), 16V 470uF(LM2576) Port: USB female, RJ45 female Communication Module: RS485 Header: Double row female, Single row female Connector: 2pin, 3pin, 5pin JST female
SLAVE CONTROL SYSTEM - MICROCONTROLLER
Atmega328P
SLAVE CONTROL SYSTEM - CLOCK SPEED
16 MHz
SLAVE CONTROL SYSTEM - FLASH MEMORY
32KB
SLAVE PCB COMPONENTS
Voltage Regulator: LM2596T (-5.0) Diode: 1N5829 Fuse: 3A (2pin) Inductor: 68uH Resistor: 120Ω, 10K Capacitor: 16V 220uF, 16V 470uF Ceramic Capacitor: 22pF & 104pF Crystal Oscillator: 16.000MHz LED: Mini LED (Red) Mosfet: BS170 Buzzer: 5V Active Push Button: 2pin white head mini IC Base: 28pin Header: Double row male, Single row female Connector: 2pin & 6pin 90° angled green detachable
SLAVE CONTROL SYSTEM - COMMUNICATION PROTOCOL
RS485
SLAVE CONTROL SYSTEM - SMPS
12V 5A (PCB), 12V 20A (Motor Driver)
SLAVE CONTROL SYSTEM - FUNCTIONALITY
Controls the motorized arm based on commands from the master device
MOTORIZED ARM - MOTOR TYPE
24V DC Gear Motor (250W)
MOTORIZED ARM - MOTOR VOLTAGE
24V
MOTORIZED ARM - MOTOR POWER
250W
MOTORIZED ARM - TORQUE
High torque output for heavy and bulky items
MOTORIZED ARM - SPEED
Adjustable, optimized for precise movements
MOTOR DRIVER
BTS7960 Dual H-Bridge Current: Up to 43A peak Protection: Overcurrent, Thermal Shutdown, Overvoltage
BARCODE SCANNER
Laser or CCD Resolution: 1D and 2D Communication: USB or RS485
LASER SENSORS
Function: Detect product position Accuracy: ±1mm
COMMUNICATION PROTOCOL
RS485 Speed: Up to 10 Mbps Distance: Up to 1200 meters
DATA TRANSFER
Continuous master-slave exchange Synchronized system control
INPUT POWER
220V-240V AC, 50/60Hz (single-phase)
MASTER CONTROL POWER
5V, 3A via USB-C or GPIO
MOTORIZED ARM POWER
24V DC
BACKUP POWER (OPTIONAL)
UPS for critical operations during power failure
ENVIRONMENTAL CONDITIONS
Temperature: 5°C to 40°C Humidity: 20% to 80% RH Vibration: Moderate factory-floor vibration tolerance
SAFETY FEATURES
Emergency Stop Button Overcurrent Protection Overheating Protection
SYSTEM INTEGRATION
Modular design for easy expansion Expansion ports via GPIO or USB for Wi-Fi, Bluetooth, sensors, actuators
How Our Sorting Machine Helps You
The automatic product sorting machine is engineered to transform the way industrial sorting is done. With advanced sensors, barcode scanning, and programmable controls, it can accurately sort products based on parameters like size, weight, or type — without requiring any manual effort.
This intelligent system not only increases the speed of sorting but also ensures higher accuracy, drastically reducing human errors and labor costs. It streamlines the entire process, making it ideal for fast-paced environments such as warehouses, packaging lines, and distribution centers.
The machine is designed with efficiency and safety in mind. Emergency stop mechanisms, low-maintenance parts, and dust-resistant components make it durable and secure to operate in even the most demanding industrial settings.
Its intuitive control panel allows operators to customize sorting rules easily, enabling seamless integration into existing workflows. Whether you’re managing small parcels or large packages, the system adapts to your operational needs with precision and reliability.
In short, our sorting machine helps businesses save time, reduce operational costs, and improve output quality — making it a smart investment for any modern industrial operation.
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